Mechanical Principles and Systems for Industrial Maintenance ISBN 9780130494177
For Mechanical, Manufacturing, and Industrial Technology courses.
Intended for technicians who install, troubleshoot, and service mechanical and electrical equipment and systems, this new text covers operating principles and system applications. This book will clearly review the identification, application, and maintenance of individual components and how they work together in a system. Focusing on troubleshooting, this book is designed to be a practical guide with a “systems approach.” Readers will understand specific equipment types and the entire system in which the equipment functions.
Table of contents
(NOTE: Each chapter begins with an Objectives and Introduction section and concludes with Questions.)
1. Maintenance Practices and Principles.
Training and Education.
Documentation and Surveys.
Causes of Accidents.
Safe Use of Lab Equipment and Hand Tools.
Overview of Lockout/Tagout.
Sample Lockout Procedure.
3. Mechanical Power Transmission Fundamentals.
Acceleration and Deceleration.
Angular Speed, Rotational Distance, and Velocity.
Radius of Gyration and Rotational Inertia-WR2.
Industrial Lubricating Oils.
Industrial Lubricating Greases.
Dry Film Lubricants.
Lubricant Delivery Systems.
Lubrication Handling and Safety.
Basic Principles in the Use of Slings.
Calculating the Load on Each Leg of a Sling.
Balancing the Load.
Calculating the Weight of the Load.
Guidelines for the Rigger.
Factors that Reduce Lift Capacity.
Screw Threads and Fasteners.
Classes of Thread Fits.
Taper Pipe Threads.
Bolt Grades and Torque Factors.
Non-Thread Fastening Devices.
Fastener Removal and Repair.
7. Shafting and Shaft Bushing Components.
Shaft Design, Materials, and Selection.
Shaft Locking Devices/Bushings.
8. Seals and Sealing Devices.
Radial Lip Seals.
Mechanical and Rotary Seals.
Packing and Stuffing Boxes.
Anti-Friction/Rolling Element Bearings.
Housed Type Anti-Friction Bearings.
Bearing Dismounting and Mounting Practices.
Rolling Bearing Lubrication.
Rolling Bearing Failure Analysis.
10. V- and Synchronous-Belt Drives.
V-Belt Principles of Operation and Terminology.
Variable Speed/Pitch Sheaves.
V-Belt Drive Selection.
Synchronous Belt Drives.
V-Belt and Synchronous Drive Maintenance.
11. Drive Chain and Sprockets.
Drive Chain Function and Operation.
Drive Chain Types.
Roller Chain Safety, Installation, and Maintenance.
12. Clutches, Brakes, and Backstops.
Clutch, Brake, and Holdback Types.
13. Shaft Couplings and Alignment.
Rigid Shaft Couplings.
Flexible Shaft Couplings.
Non-Metallic Couplings Types.
Metallic Flexible Couplings.
Metallic Coupling Types.
Flexible Coupling Selection.
Coupling Installation and Maintenance.
Metallic Coupling Lubrication.
Shaft Coupling Balance/Unbalance.
Flexible Coupling Alignment.
14. Gear Drives.
Open Gear Alignment.
Gear Wear and Failure Analysis.
Enclosed Gear Drives.
Enclosed Gearbox Types.
Gearbox Installation, Troubleshooting, and Maintenance.
15. Linear Motion Technology.
Linear Motion Operating Concerns.
Linear Guidance Components.
Linear Thrust Mechanisms.
16. Material Conveying Systems.
Conveyor Design and Selection.
Troughed Belt Conveyors.
Roller, Slider Bed, and Gravity Conveyors.
17. Fluid Power Actuation.
Fluid Power Actuation.
Types of Actuators.